How to adjust H₂/CO ratio of this syngas generator via methanol reforming process parameters?
This syngas generator relies on methanol reforming core process to regulate H₂/CO proportion. Operators adjust the mixing ratio of methanol and demineralized water, reforming reaction temperature and steam injection volume inside the reactor. More steam input promotes water-gas shift reaction to raise hydrogen proportion, reducing the H₂/CO ratio; lower steam dosage retains more carbon monoxide in hydrocarbon mixture. The PLC system precisely locks target molar ratios like 1:1 or 2:1 to meet different synthesis demands of the syngas generator without extra blending equipment.
What’s the core difference between HyCO equipment and DDH-H hydrocarbon mixture generation system?
Both adopt methanol reforming routes but target distinct working scenarios as Hydrocarbon Mixture Generation System. DDH-H hydrocarbon mixture generation system only produces low-dew reducing gas with simple composition dedicated to metallurgical annealing furnaces, without adjustable H₂/CO proportion. This HyCO syngas generator supports customizable H₂/CO molar ratios, equips optional deep purification modules to reach total gas purity up to 99.99%, specially designed for chemical carbonylation synthesis instead of thermal treatment combustion.
Can the output mixed gas directly feed carbon monoxide generator downstream synthesis lines?
Yes, the hydrocarbon mixture produced by this syngas generator can be directly delivered to carbon monoxide generator and downstream synthesis pipelines. The stable controllable H₂/index matches the raw gas standard of fine chemical synthesis; users can also add auxiliary separation modules to extract pure CO from methanol reforming mixed gas for pharmaceutical and polymer production processes.
Does the unit reserve interface for matched CO₂ Capture carbon recovery devices?
This syngas generator reserves standard pipeline interfaces matched with CO₂ Capture supporting equipment. Crude hydrocarbon mixture after methanol reforming contains concentrated carbon dioxide components, which can be shunted into CO₂ Capture units for separation and recycling, realizing complete carbon resource circulation and advancing factory industrial decarbonization.
What raw material consumption advantage compared with natural gas reforming syngas route?
Against natural gas reforming technology, this syngas generator based on methanol reforming adopts low-temperature catalytic reaction below 300°C, removing high-temperature transformation furnace equipment. Liquid methanol is easier to store and transport without natural gas pipeline construction investment, and the whole skid occupies smaller plant space. The system supports waste heat recovery to lower methanol consumption per cubic hydrocarbon mixture, bringing stable long-term operation cost advantages for medium-sized chemical hydrogen production plant.
Can multiple HyCO skids run parallel for large chemical plant continuous synthesis demand?
Modular parallel operation is fully supported for this syngas generator. Multiple HyCO units can operate synchronously to lift total output of hydrocarbon mixture generation system, maintaining fixed H₂/CO ratio under variable production loads. Stepwise capacity expansion avoids one-time huge equipment investment, perfectly matching large chemical plant long-term continuous synthesis and green hydrogen plant supporting gas supply demands.