MPH Series Fuel Cell Integrated Power Generation System

The MPH Series Methanol-to-Hydrogen Fuel Cell Power Generation System represents our company’s newly developed product lineup. This integrated system incorporates methanol hydrogen production, membrane purification, fuel cell stacks, energy storage modules and a centralized integrated control unit to deliver uninterrupted external power supply.

Boasting a compact footprint and low auxiliary power consumption, the system optimizes the net power output of fuel cells to the greatest extent. It is widely applicable for emergency power supplies, standby backup power, communication base station power systems, mobile power stations and other relevant scenarios.

Features

All-in-One System – Hydrogen production, purification, fuel cell, energy storage, and control in one unit.
High-Purity Hydrogen Supply – Ensures stable fuel cell performance and long service life.
Fast Start-up – ≤30 minutes to full operation.
Compact & Portable – Easy transport and deployment in remote locations.
Automated Control – Intelligent monitoring and minimal operator intervention.
Low Self-Consumption – Maximizes net power output to the load.

Applications

Emergency power for disaster relief
Backup power for telecom base stations
Mobile power stations for remote operations
Off-grid industrial and commercial facilities
Supplementary power in renewable energy systems

On-Site Zero-Emission Standalone Power Supply

Stable clean off-grid power supply can be realized through integrated fuel cell equipment matched with methanol reforming technology. We customize each methanol reformer based on power demand, deployment environment, fuel logistics and long-term operating cost, perfectly fitting hydrogen production plant and green hydrogen plant independent energy projects.

HYVODA independently developed the all-in-one MPH hydrogen gas generator. This integrated hydrogen generator combines methanol steam reforming, PSA purification and fuel cell power generation into one compact unit. It avoids safety risks and high costs caused by bottled hydrogen transportation, delivering quiet stable standby power for remote green hydrogen plant and microgrid projects with high overall energy efficiency and low auxiliary power consumption.

Reformed Methanol PEM Fuel Cell Technology

Methanol matched fuel cell power supply is the optimal clean solution for off-grid and emergency standby scenarios. Liquid methanol serves as safe, easy-to-transport hydrogen raw material without high-pressure storage risks. Inside the methanol reformer, steam reforming of methanol, also known as reforming methanol, generates high-purity hydrogen after multi-stage PSA purification for fuel cell stacks. Built-in energy storage smooths load fluctuations and shortens cold startup time, simplifying construction and cutting fuel logistics expenditure for hydrogen production plant.

All-In-One Skid-Mounted Power Unit

The MPH hydrogen generator integrates methanol feeding system, methanol reformer, PSA purification module and fuel cell power unit into one explosion-proof skid. Single unit power covers 6kW–100kW; multiple units can run in parallel to expand capacity for large-scale Green Hydrogen Production Plant microgrid projects.

Specifications and Core Technical Advantages

Core strengths of HYVODA MPH hydrogen gas generator with methanol reforming system:

Integrated explosion-proof skid & container structure, easy layout and relocation for hydrogen production plant
Full factory assembly, pressure testing and 72-hour full-load pre-commissioning before shipment
On-site pipeline and electrical connection finished within 1–2 weeks
AI PLC unattended automatic control with cloud remote monitoring and safety interlock shutdown
Dynamic load matching with energy storage buffer to adapt variable power consumption
Low auxiliary power loss to maximize effective output of the hydrogen generator
Fast cold startup to full rated power within 30 minutes
Small footprint for mobile deployment at remote green hydrogen plant sites
Low running noise, suitable for residential areas and disaster relief stations
15-year service life for core methanol reforming and fuel cell components

HOW IT WORKS

Integrated Methanol Reforming + PEM Fuel Cell Power Generation Process

Feed Vaporization & Catalytic Reforming: Mixed methanol and demineralized water are vaporized and sent into the methanol reformer for reforming methanol / steam reforming of methanol reaction to form hydrogen-rich crude syngas
PSA Hydrogen Purification: Molecular sieve adsorbs impurities to obtain ≥99.999% high-purity hydrogen required by fuel cell stacks
Fuel Cell Electrochemical Conversion: Purified hydrogen generates stable DC electricity, with pure water as the only byproduct
Energy Storage Buffer & Power Regulation: Energy storage module stabilizes voltage and balances instantaneous load changes of the hydrogen generator
Intelligent Load Dispatch: Central control automatically coordinates hydrogen output of methanol reformer and fuel cell power generation to lower methanol consumption
Tail Gas Waste Heat Recovery: PSA waste tail gas acts as heating fuel for methanol reforming to reduce auxiliary power consumption

MPH Series General Technical Benchmark Table

Parameter Item	Standard Specification
Output Hydrogen Purity for Fuel Cell	≥99.999 vol%, CO ≤0.2 ppm
Full System Cold Startup Time	≤30 min to rated power
Auxiliary Self-Consumption	Optimized to maximize net load power
Design Service Life of Core Equipment	15 years
Operation Mode	Unattended automatic running with remote cloud supervision
Output Voltage Standard	Custom AC/DC matching hydrogen production plant load

MPH Series Full Model Performance Parameter Table

Rated Continuous Power Output (kW)	Rated Hydrogen Production (Nm³/h)	Methanol Consumption (kg/h)	Circulation Pump Power (kW)	Total Installed Auxiliary Power (kW)	Cooling Water Demand (t/h)	Instrument Air (Nm³/h)	Overall Dimension L×W×Hmm
6	6	4.8	5	3	1	1	6066×2446×2590
15	15	12	3	6	1	1	6066×2446×2590
30	30	24	4.5	8	2	2	6066×2446×2590
100	100	80	15	20	5	5	10200×3150×3430

Note: Each MPH hydrogen gas generator integrates methanol reformer, PSA purification and fuel cell power modules. Dimensions are reference values, adjustable according to green hydrogen plant site layout requirements.

FAQ’S

What hydrogen purity can the methanol reformer produce for fuel cells?

The hydrogen generator’s PSA purification system outputs ≥99.999% hydrogen with CO residual below 0.2ppm, protecting fuel cell stacks for long-time continuous operation of hydrogen production plant.

Does the MPH hydrogen gas generator require full-time on-site operators?

No constant manual supervision is needed. The whole methanol reforming system runs under automatic PLC control with remote monitoring and leakage interlock protection. Our team provides systematic training covering methanol reforming operation for your technicians to complete daily maintenance of green hydrogen plant equipment.

Can power, voltage and layout of the hydrogen generator be customized?

We provide full tailor-made design for each hydrogen generator, including power adjustment, output voltage modification and split container layout, matching different Green Hydrogen Production Plant and off-grid project demands.

How long is the on-site installation and commissioning cycle?

All methanol reformer modules finish factory testing before delivery. On-site pipeline connection and system debugging can be completed within 1–2 weeks for hydrogen production plant construction. Our engineers provide full on-site technical guidance.

What about operating noise of the MPH hydrogen generator?

Fully enclosed sound insulation limits noise below 75dB(A) at 1-meter distance, suitable for indoor workshops and outdoor green hydrogen plant deployment.

What is the standard maintenance cycle of the methanol reformer?

We deliver complete operation manuals with each hydrogen gas generator. Monthly inspection and quarterly calibration are required; core reforming catalyst only needs replacement after multiple years of stable methanol reforming operation.

APPLICATIONS

Industry & Deployment Scenario	Application Description
Disaster Relief Emergency Power	Standalone hydrogen generator supplies clean off-grid power for temporary rescue sites
Telecom Base Station Backup Power	MPH methanol reformer provides uninterrupted power for remote tower green hydrogen plant
Mobile Off-Grid Power Stations	Transportable hydrogen gas generator for geological exploration and temporary construction
Off-Grid Industrial & Commercial Facilities	Independent power supply for remote hydrogen production plant and isolated processing factories
Renewable Energy Hybrid Supplementary Power	Matches wind-solar microgrid to stabilize power output of green hydrogen plant

Full Lifecycle Turnkey Service Support

Service Phase	Detailed Service Deliverables
Pre-Sales Custom Engineering Design	Off-grid load calculation and layout planning for hydrogen production plant hydrogen generator
Factory Pre-Assembly & Performance Validation	Full assembly and 72-hour running test of each methanol reformer hydrogen generator
On-Site Erection & Commissioning	Pipeline construction, methanol reforming system calibration and formal project handover
Systematic Operator Training	Operation, maintenance and hydrogen safety training for the whole hydrogen gas generator set
24/7 Global Remote After-Sales Support	Remote troubleshooting and global spare parts supply for green hydrogen plant
Capacity Expansion & Retrofit Service	Later flow expansion and power upgrade for existing MPH methanol reformer
OEM & ODM Customization	Custom skid structure and functional modules of hydrogen generator